Content Outline and Competencies:

I. Safety
   A. Correctly select and list chemicals for repairs and maintenance.
      1. List and discuss precautions for handling hazardous automotive
chemicals.
      2. Research and locate proper disposal sites for hazardous waste in
compliance with EPA standards.
   B.Identify and list dangerous driving conditions and discuss avoidance
techniques.
   C. Analyze inclement weather conditions and list the driving dangers.
   D. Evaluate common road conditions and list the dangers that each
represents.
   E. Locate and illustrate jack lift points and discuss their
importance.
   F. Identify and describe safe use of jacks for emergencies and
maintenance.
   G. Identify and diagram hybrid automobile’s dangerous voltage
sources.
   H. Analyze and discuss the dangers associated with the quietness of an
electric drive automobile.
   I. Research and list the dangers of air bag (Safety Restraint System)
deployment.
   J. Locate and explain procedures for disarming an air bag.

II. Electrical
   A. Define and diagram types of electrical circuits.
      1. Complete
      2. Shorted
      3. Open 
   B. Identify, locate and test circuit protection.
      1. Fuses
      2. Circuit breakers
   C. Describe and illustrate Ohm’s law using mathematical formulas.
      1. Volts
      2. Ohms
      3. Amps
   D. Apply Ohm’s law describing basic microprocessors within automotive
systems.
      1. Input
      2. Output

III. Tools
   A. Identify and organize common automotive tools and list their usage.
   B. Underline potential hazards of common tools.
   C. Outline basic care for common tools.

IV. Engine: Function and Care
   A. Illustrate and analyze the four stroke cycle engine.
      1. Piston movement
      2. Valve opening
      3. Displacement of gases
      4. Temperatures
      5. Pressures
   B. Identify and list the basic engine systems. 
      1. Induction
      2. Exhaust
      3. Cooling
      4. Emission control
      5. Lubrication
   C. Differentiate, list and analyze the importance of the ingredients of
a running four stroke engine.
      1. Air and fuel 
      2. Spark
      3. Compression
   D. Identify and list cooling system components and potential dangers.
      1. Radiator and cap       
      2. Hoses
      3. Belts
      4. Thermostat
   E. Perform safe inspection of cooling system components.
      1. High pressures and temperatures.
      2. Hazardous waste disposal.
      3. Environmental Protection Agency regulations for coolants.
   F. Identify, list and describe basic lubrication system components.
      1. Oil fill cap
      2. Oil filter
      3. Oil dip stick
      4. Oil pan
   G. Discuss various types of motor oil and make proper selection of
motor oils.
      1. Motor oil selection
      2. Proper disposal
   H. Emissions
      1. Locate components and specifications in owner’s manual and shop
manuals.
      2. List common emission control components and their function.
   I. Batteries
      1. Discuss and illustrate safe jump starts.
      2. Perform safe jump start.
      3. List steps for safe handling of batteries.
      4. Research and list proper disposal sites and methods.

V. Transmission: Function and Care
   A. Contrast automatic, manual transmissions and continuously variable
transmissions.
   B. Discern between front wheel drive, rear wheel drive and all wheel
drive.
   C. List and describe basic operation of automatic transmissions
components.
      1. Planetary gears
      2. Hydraulic circuits
      3. Filters and coolers
      4. Torque converters
   D. List and describe basic components of manual transmissions.
      1. Fully synchronized gears
      2. Shifter
      3. Clutch
         a. cable
         b. hydraulic
         c. linkage 
   E. Describe basic operation of a Continuously Variable Transmissions
      1. Computer operation.
      2. Torque multiplication.
   F. Insure timely recommended maintenance by locating and listing
scheduled care.
      1. Proper selection of lubricants and oils.
      2. Proper selection of sealants.
      3. Locating service information.
   G. Describe the purpose and function of a differential.
   H. Discern the differences of a transmission, transaxle and
differential.
   I. Locate recommended maintenance schedules and describe maintenance
and care techniques.
      1. Proper selection of oil.
      2. Maintenance techniques.
      3. Proper disposal of oil.

VI. Steering and Suspension: Function and Care
   A. Discuss basic safety issues and identify potential dangers.
   B. Identify and evaluate condition of wear items.
   C. Lubrication techniques.
   D. Discuss the function and relationship between steering and
suspension.
      1. Principal geometry
      2. Types
   E. Discuss and contrast various types of springs.
      1. Air springs
      2. Coils
      3. Leaf
      4. Torsion bars
      5. Potential danger
   F. Describe the basic types of independent suspension.
      1. Long/Short Arm
      2. McPherson strut
      3. Modified strut
   G. Discuss principal issues regarding chassis alignment.
      1. Toe
      2. Caster
      3. Camber
      4. Set back
      5. Steering axis inclination
      6. Cross camber
      7. Drift vs. pull
      8. Ride height
      9. Tire issues

VII. Tires: Function and Care
   A. Describe  and illustrate various tire wear patterns.
   B. Discuss and outline proper tire selection issues.
      1. Identify and discuss load range.
      2. Locating correct recommended tire size.
      3. Discuss the importance of tire speed rating.
      4. Discuss the importance of  tire date codes.

VIII. Brakes: Function and Care
   A. Identify differences between disc brakes and drum brakes.
   B. Identify and select proper brake fluid. 
   C. Outline brake inspection procedures.
   D. Identifying types of power assist systems.
   E. Describe basic antilock brakes system function.
   F. Discern whether a car is equipped with antilock brakes.
   G. Locate procedures and discuss proper maintenance of brakes.
   H. List potential dangers of brake system repairs.
   I. Discuss and outline the difference between lining replacement vs. a
complete brake service.

IX. Climate Control: Function and Care
   A. Describe heater function and identify basic system components.
      1. Potential dangers
      2. Heater core
      3. Control valve
      4. Hoses
   B. Describe and diagram air conditioning basic components and their
function.  
      1. Potential dangers
      2. Compressor
      3. Evaporator
      4. Condenser
      5. Plumbing 
      6. Safety
      7. Types of refrigerant
      8. Environmental Protection Agency

X. Making an Automobile Purchase 
   A. Evaluate financial issues through research and outline market
conditions.
      1. New car values
      2. Used car values
      3. Financing
      4. Sources
      5. Interest rates
      6. Resources 
         a. library
         b. journals
         c. internet

XI. Repair Facility Considerations
   A. Describe and implement methods to determine the reputation for a
repair facility.
   B. Research fair market costs of repair and illustrate findings.
   C. List and prioritize issues regarding location, convenience and
rental cars.

XII. Insurance 
   A. Describe the importance of liability insurance.
   B. Discuss insurance needs and define adequate coverage.
   C. Discuss cost of insurance and contrast basic vs. full coverage.
   D. Describe deductibles and how they affect cost of insurance and
repairs.

Content Outline and Competencies:

I. Safety Rules
   A. List and discuss personal safety.
   B. List and discuss shop safety.

II. Hand Tools and Equipment Usage
   A.  Perform work on small engine using proper hand tools.
   B.  Perform work on small engine using shop equipment properly.

III. Measuring Engine Parts
   A.  Use and read a micrometer.
   B.  Measure parts using calipers.
   C.  Operate cylinder micrometer and hole gauges.

IV. Small Engine Design
   A.  Identify a two-stroke engine.
   B.  Identify a four-stroke engine.
   C.  Compare vertical and horizontal shaft engines.

V. Ignition, Charging and Starting Systems
   A.  Explain ignition systems.
   B.  Describe engine charging system.
   C.  Define starting systems.

VI. Engine Maintenance
   A.  Explain lubrication and fuel system.
   B.  Describe cooling and governor systems.

VII. Troubleshooting and Overhaul Engines
   A.  Troubleshooting and overhaul one four-stroke engine.
   B.  Troubleshooting and overhaul one two-stroke engine.

VIII. Attitudes and Work Habits
   A. Identify and develop positive attitudes toward tasks and fellow
employees appropriate for the workplace, including giving and accepting
criticism and praise.
   B. Identify and develop productive work habits, including attending to
detail, completing tasks, maintaining the work setting and recording
data.
   C. Identify and develop collaborative/teamwork skills, including
solving problems in groups, building consensus and responding to
supervision.

Content Outline and Competencies:

I. The Glass Industry
   A. Describe processes used in glass manufacturing.
   B. Explain glass fabrication.
   C. Discuss the history of glass installation.
   D. Discuss the history of windshield repair.
   E. Outline the history of the National Glass Association.
   F. Explain the purpose of testing by the NGA.

II. Types of Glass
   A. Describe laminated glass.
   B. Describe tempered glass.
   C. Explain encapsulated glass.
   D. Describe bonded glass.

III. Adhesives and Sealants
   A. List the types and characteristics of adhesives.
   B. Describe the major brands/perceived benefits/features by product.
   C. Demonstrate the proper usage of adhesives and sealants.
   D. Describe the following standards:  FMVSS 208, 212, 216.

IV. Glass Tools and Safety Equipment
   A.  List glass tools and safety equipment.
   B.  Describe the function of various glass tools and safety equipment.
   C.  Demonstrate proper usage of glass tools and safety equipment.

V. Windshield Repair
   A. Compare and contrast competitive systems available, including
benefits and features.
   B. Demonstrate proper windshield repair steps.

VI. Glass Installation
   A. Demonstrate proper method of installing windshields.
   B. Demonstrate proper method of re-gluing the rear view mirror.
   C.  Demonstrate proper method of installing redicut.
   D. Discuss proper method of installing advanced glasses.
   E. Demonstrate proper method of installing door glasses.
   F. Demonstrate proper method of installing quarter glasses.
   G. Demonstrate proper method of installing back glasses.

VII. Customer Service Techniques
   A. Discuss the impact of the truck image on the customer.
   B. Discuss the impact of the technician image on the customer.
   C. Demonstrate examples of the friendly greeting.
   D. Discuss how to conduct a pre-inspection efficiently.
   E. Discuss the steps in doing the installation.
   F. Describe how to do a complete post review.
   G. Explain the importance of accurate paperwork.
   H. Explain cross selling.

VIII. Management and Supervision Techniques
   A. Describe how to plan a productive day.
   B. List methods of scheduling jobs.
   C. Describe how to direct the work of others.
   D. Explain the importance of understanding the needs of employees.
   E. List methods of building a team atmosphere with employees.
   F. Discuss the importance of continual training.
   G. Explain the "leading versus managing" theory.

IX. Attitudes and Work Habits
   A. Identify and develop positive attitudes toward tasks and fellow
employees appropriate for the workplace, including giving and accepting
criticism and praise.
   B. Identify and develop productive work habits, including attending to
detail, completing tasks, maintaining the work setting and recording
data.
   C. Identify and develop collaborative/teamwork skills, including
solving problems in groups, building consensus and responding to
supervision.

Content Outline and Competencies:

I. Types of Motorcycle and Components
   A. Identify off-road, street bikes, three- and four-wheel cycles.
   B. Identify motorcycle components.

II. Demonstrate Safe Working Habits in the Shop
   A. Demonstrate, list and discuss personal safety habits.
   B. Demonstrate, list and discuss shop safety.

III. Correct Use of Tools (Common and Measuring) and Equipment
   A. Perform work on cycles using proper hand tools.
   B. Perform work on cycles using shop equipment correctly.

IV. Specifications in a Shop Manual
   A. Locate engine tune-up specifications.
   B. Locate engine lubrication and cooling capacities.

V. Identify and Describe Different Types of Fasteners
   A. Threaded and non-threaded
   B. Nuts, bolts and washers
   C. Metric and English
   D. Strength and grade
   E. Thread inserts

VI. Identify and Describe Engine Fundamentals
   A. Basic two-cycle engine
   B. Basic four-cycle engine
   C. Displacement and compression ratios
   D. Horsepower and torque

VII. Disassemble, Service and Reassemble the Components of the Clutch and
Final Drive Assembly
   A. Remove, measure and replace clutch components.
   B. Clean, lubricate and measure chain.
   C. Clean and measure sprockets.
   D. Adjust and align rear wheel.
   E. Discuss shaft drive.

VIII. Service Brakes, Tires and Wheel Assemblies
   A. Service and adjust drum brake.
   B. Service disc brake caliper.
   C. True a wheel by adjusting spokes.
   D. Replace or repair a tire.

IX. Attitudes and Work Habits
   A. Identify and develop positive attitudes toward tasks and fellow
employees appropriate for the workplace, including giving and accepting
criticism and praise.
   B. Identify and develop productive work habits, including attending to
detail, completing tasks, maintaining the work setting and recording
data.
   C. Identify and develop collaborative/teamwork skills, including
solving problems in groups, building consensus and responding to
supervision.

Content Outline and Competencies:

I. Safe Shop Practices

A. Complete mechanical safety and pollution certification at sp2.org (an industry-recognized program for the automotive repair industry for online safety and pollution prevention training).

B. Discuss JCCC automotive student lab guidelines.

II. General Knowledge of the Automotive Industry, Career Opportunities, Work Place Skills, and Technician Certification

A. Explain the evolution of the automobile.

B. Discuss the evolution of engines.

C. List the eight (8) areas of automotive service according to ASE/NATEF (Automotive Service Excellence / National Automotive Technicians Education Foundation).

D. Describe technical skills required for the automotive technician.

E. Explain the hierarchy of positions in the automotive service industry.

F. Explain the steps and processes for applying for employment in the automotive industry.

III. Tire and Wheel Service and Diagnosis of Tire Pressure Monitoring Systems

A. Dismount and mount a tire.

B. Balance a wheel assembly.

C. Diagnose defective TPMS sensor.

D. Perform a tire rotation.

E. Inspect tires.

IV. Shop Equipment, Hand Tools and Power Tools

A. Raise a vehicle with an automotive lift.

B. Use hand tools to remove and replace a serpentine belt.

C. Identify tools and their usage in automotive applications.

D. Identify standard and metric designation.

E. Demonstrate safe handling and use of appropriate tools.

F. Demonstrate proper cleaning, storage and maintenance of tools and equipment.

V. Vehicle Information

A. Identify information needed and the service requested on a repair order.

B. Demonstrate use of the three C’s (concern, cause and correction).

C. Review vehicle service history.

D. Complete work order to include customer information, vehicle identifying information, customer concern, related service history, problem cause and probable correction.

E. Ensure vehicle is prepared to return to customer per school/company policy (floor mats, steering wheel cover, etc.).

VI. Heating and Air Conditioning (AC) Inspection

A. Inspect and replace A/C compressor drive belts, pulleys and tensioners; determine necessary action.

B.Identify hybrid vehicle A/C system electrical circuits and the service/safety precautions.

C.Inspect A/C condenser for airflow restrictions; determine necessary action.

D.Inspect A/C-heater ducts, doors, hoses, cabin filters and outlets; perform necessary action.

E.Identify the source of A/C system odors.

VII. Engine Oil and Coolant Maintenance

A. Identify the purpose and demonstrate proper use of fender covers and mats.

B. Perform engine oil and filter change.

C. Remove and replace engine coolant.

D. Perform a cooling system leak test.

E. Identify hybrid vehicle internal combustion engine service precautions.

F. Perform an under-hood inspection.

VIII. Basic Gasoline Engine Fundamentals and Operation

A. Explain how a four-stroke cycle engine operates.

B. Explain engine configurations.

C. Describe how the grade of gasoline affects engine performance.

D. Verify operation of the instrument panel engine warning indicators.

IX. Basic Electrical Fundamentals, Automotive Wiring, Wire Repair and Circuit Protection

A. Define electricity.

B. Discuss relationship of volts, amperes and ohms.

C. Explain the relationship of magnetism and electricity.

D. Remove and reinstall door panel.

E. Describe the operation of keyless entry/remote-start systems.

F. Verify windshield wiper and washer operation; replace wiper blades.

X. Basic Battery, Starting, and Charging System Testing

A. Discover the procedure for systems reinitialization.

B. Determine battery specifications.

C. Inspect and test a battery.

XII. Manual Drive Train and Axles

A. Drain and refill manual transmission/transaxle and final drive unit.

B.Check fluid condition; check for leaks.

C. Check and adjust clutch master cylinder fluid level; check for system leaks.

D. Describe the operational characteristics of an electronically controlled manual transmission/transaxle.

E. Inspect, service and replace shafts, yokes, boots and universal/constant velocity (CV) joints.

F. Clean and inspect differential housing; check for leaks; inspect housing vent.

G. Check and adjust differential housing fluid level.

H. Drain and refill differential housing.

I. Check for leaks at drive assembly seals; check vents; check lube level.

XIII. Automatic Transmission and Transaxle

A. Check fluid level in a transmission or a transaxle equipped with a dipstick.

B. Check fluid level in a transmission or a transaxle not equipped with a dipstick.

C. Check transmission fluid condition; check for leaks.

D. Inspect, adjust and replace external manual valve shift linkage, transmission range sensor/switch and park/neutral position switch.

E. Inspect for leakage at external seals, gaskets and bushings.

F. Inspect, replace and align power train mounts.

G. Drain and replace fluid and filter(s).

H. Describe the operational characteristics of a continuously variable transmission (CVT).

I. Describe the operational characteristics of a hybrid vehicle drive train.

XIV. Engine Performance

A. Retrieve and record diagnostic trouble codes, On Board Diagnostic (OBD) monitor status and freeze frame data; clear codes when applicable.

B. Describe the importance of operating all OBD-II monitors for repair verification.

C. Check and refill diesel exhaust fluid (DEF).

D. Inspect, test, and service positive crankcase ventilation (PCV) filter/breather cap, valve, tubes, orifices and hoses; perform necessary action.

Content Outline and Competencies:

I. Complete Service Work Orders
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 5.A.1
   B. Research applicable vehicle and service information, such as brake
system operation, vehicle service history, service precautions, and
technical service bulletins. 5.A.3
   C. Locate and interpret vehicle and major component identification
numbers. 5.A.4

II. Appropriate System Pressure Tests Utilizing Service Specifications
   A. Diagnose pressure concerns in the brake system using hydraulic
principles (Paschal's Law). 5.B.1
   B. Measure brake pedal height, travel, and free play (as applicable);
determine necessary action. 5.B.2
   C. Check master cylinder for internal/external leaks and proper
operation; determine necessary action. 5.B.3
   D. Remove, bench bleed, and reinstall master cylinder. 5.B.4
   E. Diagnose poor stopping, pulling or dragging concerns caused by
malfunctions in the hydraulic system; determine necessary action. 5.B.5
   F. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear; tighten loose fittings and supports;
determine necessary action. 5.B.6
   G. Replace brake lines, hoses, fittings, and supports. 5.B.7
   H. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   I. Select, handle, store, and fill brake fluids to proper level. 5.B.9
   J. Inspect, test, and/or replace metering (hold-off), proportioning
(balance), pressure differential, and combination valves. 5.B.10
   K. Inspect, test, and/or replace components of brake warning light
system. 5.B.11
   L. Bleed and/or flush brake system. 5.B.12
   M. Test brake fluid for contamination. 5.B.13

III. Brake System Concerns and Necessary Actions
   A. Identify and interpret brake system concern; determine necessary
action. 5.A.2
   B. Research applicable vehicle and service information, such as brake
system operation, vehicle service history, service precautions, and
technical service bulletins. 5.A.3
   C. Locate and interpret vehicle and major component identification
numbers. 5.A.4

IV. Poor Stopping, Pulling or Dragging Concerns Caused by Malfunctions in
the Hydraulic System
   A. Measure brake pedal height, travel, and free play (as applicable);
determine necessary action. 5.B.2
   B. Check master cylinder for internal/external leaks and proper
operation; determine necessary action. 5.B.3
   C. Remove, bench bleed, and reinstall master cylinder. 5.B.4
   D. Diagnose poor stopping, pulling or dragging concerns caused by
malfunctions in the hydraulic system; determine necessary action. 5.B.5
   E. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear; tighten loose fittings and supports;
determine necessary action. 5.B.6
   F. Replace brake lines, hoses, fittings, and supports. 5.B.7
   G. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   H. Select, handle, store and fill brake fluids to proper level. 5.B.9
   I. Inspect, test, and/or replace metering (hold-off), proportioning
(balance), pressure differential, and combination valves. 5.B.10
   J. Inspect, test, and/or replace components of brake warning light
system. 5.B.11

V. Inspect, Fabricate and/or Replace Brake Lines and Hoses
   A. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear, tighten loose fittings and supports;
determine necessary action. 5.B.6
   B. Replace brake lines, hoses, fittings, and supports. 5.B.7
   C. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   D. Select, handle, store, and fill brake fluids to proper level. 5.B.9

VI. Service Specifications Pertaining to the Removal, Cleaning and
Refinishing Procedures on Brake Drums
   A. Remove, clean, inspect, and measure brake drums; determine necessary
action. 5.C.2
   B. Refinish brake drum; measure final drum diameter. 5.C.3

VII. Drum Brake Repair and Replacement Procedures
   A. Remove, clean, and inspect brake shoes, springs, pins, clips,
levers, adjusters/self-adjusters, other related brake hardware, and
backing support plates; lubricate and reassemble. 5.C.4
   B. Inspect, and install wheel cylinders. 5.C.5
   C. Pre-adjust brake shoes and parking brake; install brake drums or
drum/hub assemblies and wheel bearings. 5.C.6
   D. Install wheel, torque lug nuts, and make final checks and
adjustments. 5.C.7

VIII. Poor Stopping, Noise Vibration, Pulling, Grabbing, Dragging, or
Pedal Pulsation Concerns on Disc-Brake Vehicles
   A. Diagnose poor stopping, noise, pulling, grabbing, dragging or
pulsation concerns; determine necessary action. 5.D.1
   B. Remove caliper assembly; inspect for leaks and damage to caliper
housing; determine necessary action. 5.D.2
   C. Clean and inspect caliper mounting and slides/pins for operation,
wear, and damage; determine necessary action. 5.D.3

IX. Disc Brake Repair and Replacement Procedures
   A. Remove, inspect, and replace pads and retaining hardware; determine
necessary action. 5.D.4
   B. Disassemble and clean caliper assembly; inspect parts for wear,
rust, scoring, and damage; replace seal, boot, and damaged or worn parts.
5.D.5
   C. Resssemble, lubricate, and reinstall caliper, pads, and related
hardware; seat pads, and inspect for leaks. 5.D.6
   D. Clean, inspect, and measure rotor thickness, lateral runout, and
thickness variation; determine necessary action. 5.D.7
   E. Remove and reinstall rotor. 5.D.8
   R. Check brake pad wear indicator system operation; determine necessary
action. 5.D.13

X. Caliper Piston Retractions
   A. Retract caliper piston on an integrated parking brake system.
5.D.11

XI. Wheel Bearing Noise, Wheel Shimmy and Vibration Concerns
   A. Diagnose wheel bearing noises, wheel shimmy, and vibration concerns;
determine necessary action. 5.F.1

XII. Remove, Inspect and Replace Bearing and Hub Assemblies
   A. Remove, clean, inspect, repack, and install wheel bearings and
replace seals; install hub and adjust bearings. 5.F.2
   B. Check parking brake cables and components for wear, binding, and
corrosion; clean, lubricate, adjust or replace as needed. 5.F.3
   C. Check parking brake and indicator light system operation; determine
necessary action. 5.F.4
   D. Check operation of brake stop light system; determine necessary
action. 5.F.5
   E. Replace wheel bearing and race. 5.F.6
   F. Inspect and replace wheel studs. 5.F.7
   G. Remove and reinstall sealed wheel bearing assembly. 5.F.8

Content Outline and Competencies:

I. Diesel Fundamentals
   A. Orientation
      1. Compare and contrast diesel and gasoline engines.
      2. Describe basic shop safety and tools.
      3. Identify test equipment and service tools used on diesel
engines.
      4. List employment opportunities in the diesel field.
   B. Engine principles and components
      1. Discuss diesel engine operating principles.
      2. Describe diesel cylinder head parts and functions.
      3. Describe diesel piston and connecting rod assembly parts and
functions.
      4. Describe diesel camshaft design.
      5. Describe diesel cylinder block and liner components and
functions.
      6. Describe diesel crankshaft construction and design and bearing
design.
      7. Set diesel timing.
   C. Auxiliary systems
      1. List the components and describe the functions of:
         a. Lubricants and lubrication systems
            1) Check oil pressure.
            2) Change oil filter.
         b. Coolants and coolant systems
            1) Test for combustion leakage in cooling system.
            2) Check for air in cooling system.
            3) Clean the cooling system.
         c. Air intake and exhaust systems
            1) Check for faulty filters.
            2) Change air filters.
   D. Maintenance
      1. List the tasks needed for:
         a. Preventive maintenance
         b. Troubleshooting and testing of engines
         c. Tune-up and adjustment

II. Diesel Fuel Systems
   A. Introduction to fuel injection systems and components
      1. List terms and definitions relating to diesel fuel injection.
      2. Describe the major functions of diesel engine components.
      3. List the common types of diesel fuel injection systems.
      4. List the methods of injecting diesel fuel.
      5. Describe the major parts in a diesel fuel system and list their
purpose.
      6. Describe the design and function of transfer pumps.
      7. List the types of filters and water separators used on diesel
engines and describe their functions.
      8. List the steps in fuel tank and line maintenance.
      9. Remove and replace diesel fuel system components.
   B. Injection nozzles
      1. List and describe the major parts and function of nozzles.
      2. Describe the operation and characteristics of the common types of
injection nozzles.
      3. Remove and service injection nozzles.
         a. Perform opening pressure, leak, pintle sink, and spray pattern
tests.
      4.  Troubleshoot injection systems.
   C. Distributor type injection pumps
      1. List and describe the major parts and functions of distributor
type injection pumps.
      2. Describe the principles of operation of a distributor type
injection pump, including charge and discharge cycles, delivery valve
operation, fuel return circuits.
      3. Remove, disassemble, evaluate components, reassemble, and
reinstall pumps.

III. Diesel Electrical Systems
   A. Introduction to diesel electrical systems
      1. Define safety practices dealing with electrical systems.
   B. Electrical circuits
      1. Define terms used in diesel electrical systems.
      2. Read wiring diagrams.
      3. Troubleshoot a diesel electrical circuit using a volt-ohm meter
to read voltage and resistance.
      4. Remove, test and replace a glow plug.
      5. Test and troubleshoot a glow plug electrical system.
   C. Starting systems and circuits
      1. List and describe types of starting systems.
      2. Identify diesel starting aids, including heat, starting fluids,
and glow plugs.

Content Outline and Competencies:

I. Brake System Correction
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 5.A.1
   B. Identify and interpret brake system concern; determine necessary
action. 5.A.2
   C. Research applicable vehicle and service information, such as brake
system operation, vehicle service history, service precautions, and
technical service bulletins. 5.A.3
   D. Locate and interpret vehicle and major component identification
numbers. 5.A.4

II. System Pressure Tests Utilizing Service Specifications
   A. Diagnose pressure concerns in the brake system using hydraulic
principles (Paschal's Law). 5.B.1
   B. Measure brake pedal height, travel, and free play (as applicable);
determine necessary action. 5.B.2
   C. Check master cylinder for internal/external leaks and proper
operation; determine necessary action. 5.B.3
   D. Remove, bench bleed, and reinstall master cylinder. 5.B.4
   E. Diagnose poor stopping, pulling or dragging concerns caused by
malfunctions in the hydraulic system; determine necessary action. 5.B.5
   F. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear; tighten loose fittings and supports;
determine necessary action. 5.B.6
   G. Replace brake lines, hoses, fittings, and supports. 5.B.7
   H. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   I. Select, handle, store, and fill brake fluids to proper level. 5.B.9
   J. Inspect, test, and/or replace metering (hold-off), proportioning
(balance), pressure differential, and combination valves. 5.B.10
   K. Inspect, test, and/or replace components of brake warning light
system. 5.B.11
   L. Bleed and/or flush brake system. 5.B.12
   M. Test brake fluid for contamination. 5.B.13

III. Poor Stopping, Pulling or Dragging Concerns Caused by Malfunctions in
the Hydraulic System
   A. Measure brake pedal height, travel, and free play (as applicable);
determine necessary action. 5.B.2
   B. Check master cylinder for internal/external leaks and proper
operation; determine necessary action. 5.B.3
   C. Remove, bench bleed, and reinstall master cylinder. 5.B.4
   D. Diagnose poor stopping, pulling or dragging concerns caused by
malfunctions in the hydraulic system; determine necessary action. 5.B.5
   E. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear; tighten loose fittings and supports;
determine necessary action. 5.B.6
   F. Replace brake lines, hoses, fittings, and supports. 5.B.7
   G. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   H. Select, handle, store, and fill brake fluids to proper level. 5.B.9
   I. Inspect, test, and/or replace metering (hold-off), proportioning
(balance), pressure differential, and combination valves. 5.B.10
   J. Inspect, test, and/or replace components of brake warning light
system. 5.B.11

IV. Inspect, Fabricate and/or Replace Brake Lines and Hoses
   A. Inspect brake lines, flexible hoses, and fittings for leaks, dents,
kinks, rust, cracks, bulging or wear; tighten loose fittings and supports;
determine necessary action. 5.B.6
   B. Replace brake lines, hoses, fittings, and supports. 5.B.7
   C. Fabricate brake lines using proper material and flaring procedures
(double flare and ISO types). 5.B.8
   D. Select, handle, store and fill brake fluids to proper level. 5.B.9

V. Poor Stopping, Noise Vibration, Pulling, Grabbing, Dragging or Pedal
Pulsation Concerns
   A. Diagnose poor stopping, noise vibration, pulling, grabbing, dragging
or pedal pulsation concerns; determine necessary action. 5.C.1
   B. Diagnose poor stopping, noise, pulling, grabbing, dragging or
pulsation concerns; determine necessary action. 5.D.1
   C. Remove caliper assembly; inspect for leaks and damage to caliper
housing; determine necessary action. 5.D.2
   D. Clean and inspect caliper mounting and slides/pins for operation,
wear, and damage; determine necessary action. 5.D.3

VI. Service Specifications Pertaining to the Removal, Cleaning and
Refinishing Procedures on Brake Drums
   A. Remove, clean, inspect, and measure brake drums; determine necessary
action. 5.C.2
   B. Refinish brake drum; measure final drum diameter. 5.C.3

VII. Drum Brake Repair and Replacement Procedures
   A. Remove, clean, and inspect brake shoes, springs, pins, clips,
levers, adjusters/self-adjusters, other related brake hardware, and
backing support plates; lubricate and reassemble. 5.C.4
   B. Inspect, and install wheel cylinders. 5.C.5
   C. Pre-adjust brakes shoes and parking brake; install brake drums or
drum/hub assemblies and wheel bearings. 5.C.6
   D. Install wheel, torque lug nuts, and make final checks and
adjustments. 5.C.7

VIII. Disc Brake Repair and Replacement Procedures
   A. Remove, inspect, and replace pads and retaining hardware; determine
necessary action. 5.D.4
   B. Disassemble and clean caliper assembly; inspect parts for wear,
rust, scoring, and damage; replace seal, boot, and damaged or worn parts.
5.D.5
   C. Reassemble, lubricate, and reinstall caliper, pads, and related
hardware; seat pads, and inspect for leaks. 5.D.6
   D. Clean, inspect, and measure rotor thickness, lateral runout, and
thickness variation; determine necessary action. 5.D.7
   E. Remove and reinstall rotor. 5.D.8
   F. Check brake pad wear indicator system operation; determine necessary
action. 5.D.13
   G. Retract caliper piston on an integrated parking brake system.
5.D.11

IX. Machine Rotor According to Service Specifications
   A. Refinish rotor on vehicle; measure final rotor thickness. 5.D.9
   B. Refinish rotor off vehicle; measure final rotor thickness. 5.D.10

X. Power Assist Systems
   A. Test pedal free travel; check power assist operation. 5.E.1
   B. Check vacuum supply to vacuum-type power booster. 5.E.2
   C. Inspect the vacuum-type power booster unit for leaks; inspect the
check valve for proper operation; determine necessary action. 5.E.3
   D. Inspect and test hydraulically assisted power brake system for leaks
and proper operation; determine necessary action. 5.E.4

XI. Wheel Bearing Noise, Wheel Shimmy and Vibration Concern Diagnoses
   A. Diagnose wheel bearing noises, wheel shimmy, and vibration concerns;
determine necessary action. 5.F.1

XII. Remove, Inspect and Replace Bearing and Hub Assemblies
   A. Remove, clean, inspect, repack, and install wheel bearings and
replace seals; install hub and adjust bearings. 5.F.2
   B. Check parking brake cables and components for wear, binding, and
corrosion; clean, lubricate, adjust or replace as needed. 5.F.3
   C. Check parking brake and indicator light system operation; determine
necessary action. 5.F.4
   D. Check operation of brake stop light system; determine necessary
action. 5.F.5
   E. Replace wheel bearing and race. 5.F.6
   F. Inspect and replace wheel studs. 5.F.7
   G. Remove and reinstall sealed wheel bearing assembly. 5.F.8

Content Outline and Competencies:

I. General

A. Research applicable vehicle and service information, vehicle service history, service precautions and technical service bulletins. P-1

B. Identify and interpret suspension and steering system concerns; determine necessary action. P-1

C. Disable and enable supplemental restraint system (SRS). P-1

II. Related Suspension and Steering Service

A. Remove and replace steering wheel; center/time supplemental restraint system (SRS) coil (clock spring). P-1

B. Inspect rack-and-pinion steering gear, inner tie rod ends (sockets) and bellows boots; replace as needed. P-2

C. Diagnose power steering gear (both rack and pinion and non-rack and pinion) binding, uneven turning effort, looseness, hard steering and noise concerns; determine necessary action. P-2

D. Inspect steering shaft universal joint(s), flexible coupling(s), collapsible column, lock cylinder mechanism and steering wheel; perform necessary action. P-2

E. Remove and replace rack-and-pinion steering gear; inspect mounting bushings and brackets. P-2

F. Determine proper power steering fluid type; inspect fluid level and condition. P-1

G. Flush, fill, and bleed power steering system. P-2

H. Inspect for power steering fluid leakage; determine necessary action. P-1

I. Remove, inspect, replace, and adjust power steering pump drive belt. P-1

J. Remove and reinstall power steering pump. P-2

K. Inspect and replace power steering hoses and fittings. P-2

L. Remove and reinstall press fit power steering pump pulley; check pulley and belt alignment. P-2

M. Inspect and replace Pitman arm, relay (center link/intermediate) rod, idler arm and mountings, and steering linkage damper. P-2

N. Inspect, replace and adjust tie rod ends (sockets), tie rod sleeves and clamps. P-1

O. Diagnose short and long arm suspension system noises, body sway and uneven ride height concerns; determine necessary action. P-1

P. Diagnose strut suspension system noises, body sway and uneven ride height concerns; determine necessary action. P-1

Q. Inspect, remove and install upper and lower control arms, bushings and shafts. P-3

R. Inspect and replace rebound and jounce bumpers. P-3

S. Inspect remove and install track bar, strut rods/radius arms, and related mounts and bushings. P-3

T. Inspect remove and install upper and lower ball joints (with or without wear indicators). P-2

U. Inspect, remove and install steering knuckle assemblies. P-3

V. Inspect, remove and install short and long arm suspension system coil springs and spring insulators (silencers). P-3

W. Inspect, remove and install suspension system torsion bars and mounts. P-3

X. Inspect and replace front stabilizer bar (sway bar) bushings, brackets and links. P-3

Y. Inspect remove and install strut cartridge or assembly, strut coil spring, insulators (silencers), and upper strut bearing mount. P-3

Z. Inspect, remove and install upper front strut bearing and mount. P-3

AA. Inspect, remove and install front and rear suspension system lateral links/arms (track bars), strut rods/radius arms, control (trailing) arms, and related mounts and bushings. P-3

BB. Inspect rear suspension system leaf spring(s), spring insulators (silencers), shackles, brackets, bushings, center pins/bolts and mounts. P-1

CC. Inspect, remove and replace shock absorbers; inspect mounts and bushings. P-1

DD. Inspect electric power-assisted steering. P-3

EE. Inspect, test and diagnose components of electronically-controlled steering systems using a scan tool; determine necessary action. P-3

FF. Identify hybrid vehicle power steering system electrical circuits and safety precautions. P-2

GG. Remove, inspect, and service or replace front and rear wheel bearings. P-1

HH. Describe the function of the power steering pressure switch. P-3

III. Wheel Alignment

A. Diagnose vehicle wander, drift, pull, hard steering, bump steer, memory steer, torque steer and steering return concerns; determine necessary action. P-1

B. Perform pre-alignment inspection and measure vehicle ride height; determine necessary action. P-1

C. Prepare vehicle for wheel alignment on alignment machine; perform four-wheel alignment by checking and adjusting front and rear wheel caster, camber and toe as required; center steering wheel. P-1

D. Check toe-out-on-turns (turning radius); determine necessary action. P-2

E. Check SAI (steering axis inclination) and included angle; determine necessary action. P-2

F. Check rear wheel thrust angle; determine necessary action. P-1

G. Check for front wheel setback; determine necessary action. P-2

H. Check front and/or rear cradle (sub frame) alignment; determine necessary action. P-3

I. Reset steering angle sensor. P-2

IV. Wheels and Tires

A. Inspect tire condition; identify tire wear patterns; check for correct size and application (load and speed ratings) and adjust air pressure; determine necessary action. P-1

B. Diagnose wheel/tire vibration, shimmy and noise; determine necessary action. P-2

C. Rotate tires according to manufacturer’s recommendations. P-1

D. Measure wheel, tire, axle flange and hub runout; determine necessary action. P-2

E. Diagnose tire pull problems; determine necessary action. P-2

F. Dismount, inspect and remount tire on wheel; balance wheel and tire assembly (static and dynamic). P-1

G. Dismount, inspect and remount tire on wheel equipped with tire pressure monitoring system sensor. P-2

H. Inspect tire and wheel assembly for air loss; perform necessary action. P-1

I. Repair tire using internal patch. P-1

J. Identify and test tire pressure monitoring systems (indirect and direct) for operation; calibrate system; verify operation of instrument panel lamps. P-2

K. Demonstrate knowledge of steps required to remove and replace sensors in a tire pressure monitoring system. P-1

Content Outline and Competencies:

I. General

A. Research applicable vehicle and service information, vehicle service history, service precautions and technical service bulletins. P-1

B. Inspect steering and suspension components as a prealignment check. P-1

II. Wheel Alignment

A. Diagnose vehicle wander, drift, pull, hard steering, bump steer, memory steer, torque steer, and steering return concerns; determine necessary action. P-1

B. Perform prealignment inspection and measure vehicle ride height; determine necessary action. P-1

C. Prepare vehicle for wheel alignment on alignment machine; perform four-wheel alignment by checking and adjusting front and rear wheel caster, camber and toe as required; center steering wheel. P-1

D. Check toe-out-on-turns (turning radius); determine necessary action. P-2

E. Check SAI (steering axis inclination) and included angle; determine necessary action. P-2

F. Check rear wheel thrust angle; determine necessary action. P-1

G. Check for front wheel setback; determine necessary action. P-2

H. Check front and/or rear cradle (sub frame) alignment; determine necessary action. P-3

I. Reset steering angle sensor. P-2

Content Outline and Competencies:

I. Complete Service Work Orders
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction., 6.A.1
   B. Research applicable vehicle and service information, such as
electrical/electronic system operation, vehicle service history, service
precautions, and technical service bulletins. 6.A.3
   C. Locate and interpret vehicle and major component identification
numbers. 6.A.4

II. The Relationship Between Voltage, Ohms and Amperage
   A. Diagnose electrical/electronic integrity for series, parallel and
series-parallel circuits using principles of electricity (Ohm's Law).
6.A.5
   B. Demonstrate the proper use of a digital multimeter (DMM) during
diagnosis of electrical circuit problems including: source voltage,
voltage drop, current flow, and resistance. 6.A.7

III. Basic Electrical Circuit Repairs
   A. Remove and replace terminal end from connector; replace connectors
and terminal ends. 6.A.15
   B. Perform solder repair of electrical wiring. 6.A.17

IV. Electrical System Faults
   A. Identify and interpret electrical/electronic system concern;
determine necessary action. 6.A.2
   B. Check electrical circuits with a test light; determine necessary
action. 6.A.8
   C. Check electrical circuits using fused jumper wires; determine
necessary action. 6.A.10
   D. Inspect and test fusible links, circuit breakers, and fuses;
determine necessary action. 6.A.13
   E. Inspect and test switches, connectors, relays, solid state devices,
and wires of electrical/electronic circuits; perform necessary action.
6.A.14

V. Basic Wiring Diagram Symbols, Components, and Legend Information
   A. Use wiring diagrams during diagnosis of electrical circuit problems.
6.A.6

VI. Basic Electrical Circuit Measurements Using a DVOM
   A. Demonstrate the proper use of a digital multimeter (DMM) during
diagnosis of electrical circuit problems including: source voltage,
voltage drop, current flow, and resistance. 6.A.7
   B. Check electrical circuits with a test light; determine necessary
action. 6.A.8
   C. Check electrical circuits using fused jumper wires; determine
necessary action. 6.A.10
   D. Inspect and test fusible links, circuit breakers, and fuses;
determine necessary action. 6.A.13
   E. Inspect and test switches, connectors, relays, solid state devices,
and wires of electrical/electronic circuits; perform necessary action.
6.A.14

VII. Basic Circuit Characteristics of Series, Parallel and Series Parallel
Circuits
   A. Identify and interpret electrical/electronic system concern;
determine necessary action. 6.A.2
   B. Diagnose electrical/electronic integrity for series, parallel and
series-parallel circuits using principles of electricity (Ohm's Law).
6.A.5

Content Outline and Competencies:

I. Complete Work Order and Check History
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 8.A.1
   B. Research applicable vehicle and service information, such as engine
management system operation, vehicle service history, service precautions,
and technical service bulletins. 8.A.3
   C. Locate and interpret vehicle and major component identification
numbers. 8.A.4

II. Engine Mechanical Integrity
   A. Identify and interpret engine performance concern; determine
necessary action. 8.A.2
   B. Inspect engine assembly for fuel, oil, coolant, and other leaks;
determine necessary action. 8.A.5
   C. Diagnose abnormal engine noise or vibration concerns; determine
necessary action. 8.A.6
   D. Diagnose abnormal exhaust color, odor, and sound; determine
necessary action. 8.A.7
   E. Perform engine absolute (vacuum/boost) manifold pressure tests;
determine necessary action. 8.A.8
   F. Perform cylinder power balance test; determine necessary action.
8.A.9
   G. Perform cylinder cranking and running compression tests; determine
necessary action. 8.A.10
   H. Perform cylinder leakage test; determine necessary action. 8.A.11
   I. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   J. Perform cooling system pressure tests; check coolant condition;
inspect and test radiator, pressure cap, coolant recovery tank, and hoses;
perform necessary action. 8.A.15
   K. Verify correct camshaft timing. 8.A.16
   L. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   M. Access and use service information to perform step-by-step
diagnosis. 8.B.6
   N. Inspect and test crankshaft and camshaft position sensor(s); perform
necessary action. 8.C.3

III. Fuel System Concerns
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Access and use service information to perform step-by-step
diagnosis. 8.B.6
   C. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   D. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   E. Check fuel for contaminants and quality; determine necessary action.
8.D.2
   F. Inspect and test fuel pumps and pump control systems for pressure,
regulation, and volume; perform necessary action. 8.D.3
   G. Replace fuel filters. 8.D.4
   H. Inspect throttle body, air induction system, intake manifold and
gaskets for vacuum leaks and/or unmetered air. 8.D.5
   I. Inspect and test fuel injectors. 8.D.6
   J. Verify idle control operation. 8.D.7

IV. Ignition System Concerns
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   C. Access and use service information to perform step-by-step
diagnosis. 8.B.6
   D. Perform active tests of actuators using a scan tool, determine
necessary action. 8.B.8
   E. Diagnose ignition system related problems such as no-starting, hard
starting, engine misfire, poor driveability, spark knock, power loss, poor
mileage, and emissions concerns; determine necessary action. 8.C.1
   F. Inspect and test ignition primary and secondary circuit wiring and
solid state components; test ignition coil(s); perform necessary action.
8.C.2
   G. Inspect and test crankshaft and camshaft position sensor(s); perform
necessary action. 8.C.3
   H. Inspect, test, and/or replace ignition control module,
powertrain/engine control module; reprogram as necessary. 8.C.4

V. Induction System Concerns
   A. Perform engine absolute (vacuum/boost) manifold pressure tests;
determine necessary action. 8.A.8
   B. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   C. Access and use service information to perform step-by-step
diagnosis. 8.B.6
   D. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   E. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   F. Inspect throttle body, air induction system, intake manifold and
gaskets for vacuum leaks and/or unmetered air. 8.D.5
   G. Verify idle control operation. 8.D.7

VI. Exhaust System Concerns
   A. Diagnose abnormal exhaust color, odor, and sound; determine
necessary action. 8.A.7
   B. Perform engine absolute (vacuum/boost) manifold pressure tests;
determine necessary action. 8.A.8
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1

Content Outline and Competencies:

For every task in Engine Repair, the following safety requirement must
be strictly enforced:

Comply with personal and environmental safety practices associated with
clothing; eye protection; hand tools; power equipment; proper ventilation;
and the handling, storage, and disposal of chemicals/materials in
accordance with local, state, and federal safety and environmental
regulations.

I. General Engine Diagnosis; Removal and Reinstallation (R & R)
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction.
   B. Identify and interpret engine concern; determine necessary action.
   C. Research applicable vehicle and service information, such as
internal engine operation, vehicle service history, service precautions,
and technical service bulletins.
   D. Locate and interpret vehicle and major component identification
numbers (VIN, vehicle certification labels, and calibration decals).
   E. Inspect engine assembly for fuel, oil, coolant, and other leaks;
determine necessary action.
   F. Diagnose engine noises and vibrations; determine necessary action.
   G. Diagnose the cause of excessive oil consumption, unusual engine
exhaust color, odor, and sound; determine necessary action.
   H. Perform engine vacuum tests; determine necessary action.
   I. Perform cylinder power balance tests; determine necessary action.
   J. Perform cylinder cranking compression tests; determine necessary
action.
   K. Perform cylinder leakage tests; determine necessary action.
   L. Remove and reinstall engine in a front-wheel or rear wheel drive
vehicle (OBDII or newer); reconnect all attaching components and restore
the vehicle to running condition.
   M. Install engine covers using gaskets, seals and sealers as required.

II. Cylinder Head and Valve Train Diagnosis and Repair
   A. Remove and reinstall cylinder heads and gaskets; tighten according
to manufacturer’s specifications and procedures.
   B. isually inspect cylinder head(s) for cracks;check gasket surface
areas for warpage and leakage; check passage condition.
   C. Inspect valve springs for squareness and free height comparison;
determine necessary action.
   D. Replace valve stem seals on an assembled engine; inspect valve
spring retainers, locks, and valve grooves; determine necessary action.
   E. Inspect valve guides for wear; check valve stem-to-guide clearance;
determine necessary action.
   F. Inspect valves and valve seats; determine necessary action.
   G. Check valve face-to-seat contact and valve seat concentricity
(runout); determine necessary action.
   H. Check valve spring assembled height and valve stem height; determine
necessary action.
   I. Inspect pushrods, rocker arms, rocker arm pivots and shafts for
wear, bending, cracks, looseness, and blocked oil passages (orifices);
determine necessary action.
   J. Inspect hydraulic or mechanical lifters; determine necessary
action.
   K. Adjust valves (mechanical or hydraulic lifters). 
   L. Inspect camshaft drives (including gear wear and backlash, sprocket
and chain wear); determine necessary action.
   M. Inspect and replace timing belts (chains), overhead camdrive
sprockets, and tensioners; check belt/chain tension; adjust as necessary.
   N. Inspect camshaft for runout, journal wear and lobe wear.
   O. Inspect camshaft bearing surface for wear, damage, out-of-round, and
alignment; determine necessary action.
   P. Establish camshaft(s) timing and cam sensor indexing according to
manufacturer’s specifications and procedures.

III. Engine Block Assembly Diagnosis and Repair
   A. Disassemble engine block; clean and prepare components for
inspection and reassembly.
   B. Inspect engine block for visible cracks, passage condition, core and
gallery plug condition, and surface warpage; determine necessary action.
   C. Perform common fastener and thread repair to include, remove broken
bolt, restore internal and external threads, and repair internal threads
with thread insert.
   D. Inspect and measure cylinder walls/sleeves for damage, wear, and
ridges; determine necessary action.
   E. Deglaze and clean cylinder walls. 
   F. Inspect and measure camshaft bearings for wear, damage,
out-of-round, and alignment; determine necessary action.
   G. Inspect crankshaft for end play, straightness, journal damage,
keyway damage, thrust flange and sealing surface condition, and visual
surface cracks; check oil passage condition; measure journal wear; check
crankshaft sensor reluctor ring (where applicable); determine necessary
action.
   H. Inspect main and connecting rod bearings for damage and wear;
determine necessary action. 
   I. Identify piston and bearing wear patterns that indicate connecting
rod alignment and main bearing bore problems;  determine necessary
action.
   J. Inspect and measure pistons; determine necessary action.
   K. Remove and replace piston pin.
   L. Inspect, measure, and install piston rings.
   M. Inspect auxiliary (balance, intermediate, idler, counterbalance or
silencer) shaft(s); inspect shaft(s) and support bearings for damage and
wear; determine necessary action; reinstall and time.
   N. Inspect or replace crankshaft vibration damper (harmonic balancer).

   O. Assemble engine block assembly.

IV. Lubrication and Cooling Systems Diagnosis and Repair
   A. Perform oil pressure tests; determine necessary action.
   B. Inspect oil pump gears or rotors, housing, pressure relief devices,
and pump drive; perform necessary action.
   C. Perform cooling system pressure tests; check coolant condition;
inspect and test radiator, pressure cap, coolant recovery tank, and hoses;
determine necessary action.
   D. Inspect, replace, and adjust drive belts, tensioners, and pulleys;
check pulley and belt alignment.
   E. Inspect and replace engine cooling and heater system hoses.
   F. Inspect, test, and replace thermostat and gasket.
   G. Test coolant; drain and recover coolant; flush and refill cooling
system with recommended coolant; bleed air as required.
   H. Inspect, test, remove, and replace water pump.
   I. Remove and replace radiator.
   J. Inspect, and test fans(s) (electrical or mechanical), fan clutch,
fan shroud, and air dams.
   K. Inspect auxiliary oil coolers; determine necessary action.
   L. Inspect, test, and replace oil temperature and pressure switches and
sensors.
   M. Perform oil and filter change.

V. Attitudes and Work Habits
   A. Identify and develop positive attitudes toward tasks and fellow
students appropriate for the workplace, including giving and accepting
criticism and praise.
   B. Identify and develop productive work habits, including attending to
detail, completing tasks, maintaining the work setting and recording
data.
   C. Identify and develop collaborative/ teamwork skills, including
solving problems in groups, building consensus and responding to
supervision.

Content Outline and Competencies:

I. Battery Diagnosis and Service
   A. Perform battery state-of-charge test; determine necessary action.
6.B.1
   B. Perform battery capacity test; confirm proper battery capacity for
vehicle application; determine necessary action. 6.B.2
   C. Maintain or restore electronic memory functions. 6.B.3
   D. Inspect, clean, fill, and/or replace battery, battery cables,
connectors, clamps, and hold-downs. 6.B.4
   E. Perform battery charge. 6.B.5
   F. Start a vehicle using jumper cables or an auxiliary power supply.
6.B.6
   G. Measure and diagnose the cause(s) of excessive parasitic draw;
determine necessary action. 6.A.12

II. Starting System Diagnosis and Repair
   A. Perform starter current draw tests; determine necessary action.
6.C.1
   B. Perform starter circuit voltage drop tests; determine necessary
action. 6.C.2
   C. Inspect and test starter relays and solenoids; determine necessary
action. 6.C.3
   D. Remove and install starter in a vehicle. 6.C.4
   E. Inspect and test switches, connectors, and wires of starter control
circuits; perform necessary action. 6.C.5
   F. Differentiate between electrical and engine mechanical problems that
cause a slow-crank or non-crank condition. 6.C.6

III. Charging System Diagnosis and Repair
   A. Perform charging system output test; determine necessary action.
6.D.1
   B. Diagnose charging system for the cause of undercharge, no-charge,
and overcharge conditions. 6.D.2
   C. Inspect, adjust, or replace generator (alternator) drive belts,
pulleys, and tensioners; check pulley and belt alignment. 6.D.3
   D. Remove, inspect, and install generator (alternator). 6.D.4
   E. Perform charging circuit voltage drop tests; determine necessary
action. 6.D.5

IV. Current Flow on Starting and Charging System Diagrams
   A. Use wiring diagrams during diagnosis of electrical circuit problems.
6.A.6

Content Outline and Competencies:

I. ASE Certification Process

A. List the eight areas needed to be a Master Technician.

B. Explain how to register for ASE tests.

C. Describe the price structure for ASE tests.

D. Describe how test results are obtained.

II. ASE Test Construction

A. Describe the ASE test question format.

B. Analyze the author’s intent for questions.

C. List the different question types used in ASE tests.

D. Describe the level of proficiency ASE test questions address.

III. Automotive System Components

A. Identify key components in automotive systems.

B. Recognize key component names and uses.

IV. Automotive Diagnostic Methods

A. Describe various troubleshooting methods.

B. Apply troubleshooting methods to test questions.

V. Automotive Repair Procedures

A. Describe various repair procedures.

B. Apply repair procedures to test questions.

Content Outline and Competencies:

I. Engine Mechanical Integrity
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   G. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   H. Inspect and test electrical/electronic sensors, controls, and wiring
of EGR systems; perform necessary action. 8.E.5
   I. Inspect and test electrical/electronically-operated components and
circuits of air injection systems; perform necessary action. 8.E.8

II. Ignition System
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   G. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   H. Inspect and test electrical/electronic sensors, controls, and wiring
of EGR systems; perform necessary action. 8.E.5
   I. Diagnose emissions and driveability concerns caused by the secondary
air injection and catalytic converter systems; determine necessary action.
8.E.6
   J. Inspect and test mechanical components of secondary air injection
systems; perform necessary action. 8.E.7
   K. Inspect and test electrical/electronically-operated components and
circuits of air injection systems; perform necessary action. 8.E.8

III. Induction and Exhaust System
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   G. Diagnose oil leaks, emissions, and driveability concerns caused by
the positive crankcase ventilation (PCV) system; determine necessary
action. 8.E.1
   H. Inspect, test, and service positive crankcase ventilation (PCV)
filter/breather cap, valve, tubes, orifices, and hoses; perform necessary
action. 8.E.2
   I. Diagnose emissions and driveability concerns caused by the exhaust
gas recirculation (EGR) system; determine action. 8.E.3
   J. Inspect, test, service, and replace components of the EGR system,
including EGR tubing, exhaust passages, vacuum/pressure controls, filters
and hoses; perform necessary action. 8.E.4
   K. Inspect and test electrical/electronic sensors, controls, and wiring
of EGR systems; perform necessary action. 8.E.5
   L. Diagnose emissions and driveability concerns caused by the secondary
air injection and catalytic converter systems; determine necessary action.
8.E.6
   M. Inspect and test mechanical components of secondary air injection
systems; perform necessary action. 8.E.7
   N. Inspect and test electrical/electronically-operated components and
circuits of air injection systems; perform necessary action. 8.E.8
   O. Inspect and test catalytic converter efficiency. 8.E.9

Content Outline and Competencies:

I. Open Circuit Problems
   A. Locate shorts, grounds, opens, and resistance problems in
electrical/electronic circuits; determine necessary action. 6.A.11
   B. Diagnose the cause of brighter than normal, intermittent, dim, or no
light operation; determine necessary action. 6.E.1
   C. Inspect, replace, and aim headlights and bulbs. 6.E.2
   D. Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. 6.E.3
   E. Inspect and test gauges and gauge sending units for cause of
abnormal gauge readings; determine necessary action. 6.F.1
   F. Inspect and test connectors, wires, and printed circuit boards of
gauge circuits; determine necessary action. 6.F.2
   G. Diagnose the cause of incorrect operation of warning devices and
other driver information systems; determine necessary action. 6.F.3
   H. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   I. Diagnose incorrect horn operation; perform necessary action. 6.G.1
   J. Diagnose incorrect wiper operation; diagnose wiper speed control and
park problems; perform necessary action. 6.G.2
   K. Diagnose incorrect washer operation; perform necessary action.
6.G.3
   L. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   M. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   N. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   O. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4
   P. Remove and reinstall door panel. 6.H.8

II. Short Circuit Problems
   A. Locate shorts, grounds, opens, and resistance problems in
electrical/electronic circuits; determine necessary action. 6.A.11
   B. Diagnose the cause of brighter than normal, intermittent, dim, or no
light operation; determine necessary action. 6.E.1
   C. Inspect, replace and aim headlights and bulbs. 6.E.2
   D. Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. 6.E.3
   E. Inspect and test gauges and gauge sending units for cause of
abnormal gauge readings; determine necessary action. 6.F.1
   F. Inspect and test connectors, wires, and printed circuit boards of
gauge circuits; determine necessary action. 6.F.2
   G. Diagnose the cause of incorrect operation of warning devices and
other drive information systems; determine necessary action. 6.F.3
   H. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   I. Diagnose incorrect horn operation; perform necessary action. 6.G.1
   J. Diagnose incorrect wiper operation; diagnose wiper speed control and
park problems; perform necessary action. 6.G.2
   K. Diagnose incorrect washer operation; perform necessary action.
6.G.3
   L. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   M. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   N. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   O. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4
   P. Remove and reinstall door panel. 6.H.8

III. Grounded Circuit Problems
   A. Locate shorts, grounds, opens, and resistance problems in
electrical/electronic circuits; determine necessary action. 6.A.11
   B. Diagnose the cause of brighter than normal, intermittent, dim, or no
light operation; determine necessary action. 6.E.1
   C. Inspect, replace, and aim headlights and bulbs. 6.E.2
   D. Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. 6.E.3
   E. Inspect and test gauges and gauge sending units for cause of
abnormal gauge readings; determine necessary action. 6.F.1
   F. Inspect and test connectors, wires, and printed circuit boards of
gauge circuits; determine necessary action. 6.F.2
   G. Diagnose the cause of incorrect operation of warning devices and
other driver information systems; determine necessary action. 6.F.3
   H. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   I. Diagnose incorrect horn operation; perform necessary action. 6.G.1
   J. Diagnose incorrect wiper operation; diagnose wiper speed control and
park problems; perform necessary action. 6.G.2
   K. Diagnose incorrect washer operation; perform necessary action.
6.G.3
   L. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   M. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   N. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   O. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4
   P. Remove and reinstall door panel. 6.H.8

IV. High Resistance Problems
   A. Locate shorts, grounds, opens, and resistance problems in
electrical/electronic circuits; determine necessary action. 6.A.11
   B. Diagnose the cause of brighter than normal, intermittent, dim, or no
light operation; determine necessary action. 6.E.1
   C. Inspect, replace, and aim headlights and bulbs. 6.E.2
   D. Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. 6.E.3
   E. Inspect and test gauges and gauge sending units for cause of
abnormal gauge readings; determine necessary action. 6.F.1
   F. Inspect and test connectors, wires, and printed circuit boards of
gauge circuits; determine necessary action. 6.F.2
   G. Diagnose the cause of incorrect operation of warning devices and
other driver information systems; determine necessary action. 6.F.3
   H. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   I. Diagnose incorrect horn operation; perform necessary action. 6.G.1
   J. Diagnose incorrect wiper operation; diagnose wiper speed control and
park problems; perform necessary action. 6.G.2
   K. Diagnose incorrect washer operation; perform necesssary action.
6.G.3
   L. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   M. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   N. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   O. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4
   P. Remove and reinstall door panel. 6.H.8

V. Computer Circuit Problems Using Various Test Equipment
   A. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   B. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   C. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   D. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   E. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4

VI. Current Flow on Lighting, Gauges, Warning Devices, Driver Information
Systems, Horns, Wiper/Washer and Accessory Circuits on Wiring Diagrams
   A. Diagnose the cause of brighter than normal, intermittent, dim, or no
light operation; determine necessary action. 6.E.1
   B. Inspect and diagnose incorrect turn signal or hazard light
operation; perform necessary action. 6.E.3
   C. Inspect and test gauges and gauge sending units for cause of
abnormal gauge readings; determine necessary action. 6.F.1
   D. Diagnose the cause of incorrect operation of warning devices and
other driver information systems; determine necessary action. 6.F.3
   E. Diagnose incorrect horn operation; perform necessary action. 6.G.1
   F. Diagnose incorrect wiper operation; diagnose wiper speed control and
park problems; perform necessary action. 6.G.2
   G. Diagnose incorrect washer operation; perform necessary action.
6.G.3
   H. Diagnose incorrect operation of motor-driven accessory circuits;
determine necessary action. 6.H.1
   I. Diagnose incorrect heated glass, mirror, or seat operation;
determine necessary action. 6.H.2
   J. Diagnose incorrect electric lock operation (including remote keyless
entry); determine necessary action. 6.H.3
   K. Diagnose incorrect operation of cruise control systems; determine
necessary action. 6.H.4

VII. Computer Circuit Problems Using Test Equipment
   A. Check electrical/electronic circuit waveforms; interpret readings
and determine needed repairs. 6.A.9
   B. Repair wiring harness (including CAN/BUS systems). 6.A.16
   C. Identify electronic modules, security systems, radios, and other
accessories that require reinitialization or code entry following battery
disconnect. 6.B.8
   D. Diagnose the cause of incorrect operation of warning devices and
other driver information systems; determine necessary action, 6.F.3
   E. Inspect and test sensors, connectors, and wires of electronic
(digital) instrument circuits; determine necessary action. 6.F.4
   F. Diagnose supplemental restraint system (SRS) concerns, determine
necessary action. 6.H.5
   G. Disarm and enable the airbag system for vehicle service. 6.H.6
   H. Diagnose radio static and weak, intermittent, or no radio reception;
determine necessary action. 6.H.7
   I. Diagnose body electronic system circuits using a scan tool;
determine necessary action. 6.H.9
   J. Diagnose the cause of false, intermittent, or no operation of
anti-theft system. 6.H.11
   K. Describe the operation of keyless entry/remote-start systems.
6.H.12
   L. Perform software transfers, software update, or flash reprogramming
on electronic modules. 6.H.13
   M. Identify location of hybrid vehicle high voltage circuit disconnect
(service plug) location and safety procedures. 6.A.18

VIII. CAN/BUS Systems
   A. Identify high voltage circuits of electric or hybrid electric
vehicle and related safety precautions. 6.B.7
   B. Identify hybrid vehicle auxiliary (12v) battery service, repair and
test procedures. 6.B.9
   C. Repair wiring harness (including CAN/BUS systems). 6.A.16
   D. Check for module communication (including CAN/BUS systems) errors
using a scan tool. 6.H.10

XI. Low/High Voltage Circuits and Disconnects on Hybrid Vehicles
   A. Identify location of hybrid vehicle high voltage circuit disconnect
(service plug) location and safety procedures. 6.A.18
   B. Identify hybrid vehicle auxiliary (12v) battery service, repair and
test procedures. 6.B.9

Content Outline and Competencies:

I. General Drive Train Diagnosis
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 3.A.1
   B. Remove and reinstall transmission/transaxle. 3.C.1
   C. Disassemble, clean, and reassemble transmission/transaxle
components. 3.C.2
   D. Inspect transmission/transaxle case, extension housing, case mating
surfaces, bores, bushings, and vents; perform necessary action. 3.C.3
   E. Diagnose noise concerns using transmission/transaxle powerflow
principles. 3.C.4
   F. Diagnose hard shifting and jumping out of gear concerns; determine
necessary action. 3.C.5
   G. Inspect, adjust, and reinstall shift linkages, brackets, bushings,
cables, pivots, and levers. 3.C.6
   H. Inspect, replace, and align powertrain mounts. 3.C.7
   I. Inspect and replace gaskets, seals, and sealants; inspect sealing
surfaces. 3.C.8
   J. Remove and replace transaxle final drive. 3.C.9
   K. Inspect, adjust, and reinstall shift cover, forks, levers, grommets,
shafts, sleeves, detent mechanism, interlocks, and springs. 3.C.10
   L. Measure end play or preload (shim or spacer selection procedure) on
transmission/transaxle shafts; perform necessary action. 3.C.11
   M. Inspect and reinstall synchronizer hub, sleeve, keys (inserts),
springs, and blocking rings. 3.C.12
   N. Diagnose transaxle final drive assembly noise and vibration
concerns; determine necessary action. 3.C.13
   O. Remove, inspect, measure, adjust, and reinstall transaxle final
drive pinion gears (spiders), shaft, side gears, side bearings, thrust
washers, and case assembly. 3.C.14
   P. Inspect lubrication devices (oil pump or slingers); perform
necessary action. 3.C.15
   Q. Inspect, test, and replace transmission/transaxle sensors and
switches. 3.C.l6
   R. Describe the operational characteristics of an electronically
controlled manual transmission/transaxle. 3.C.17
   S. Identify and interpret drive train concern; determine necessary
action. 3.A.2
   T. Research applicable vehicle and service information, such as drive
train system operation, fluid type, vehicle service history, service
precautions, and technical service bulletins. 3.A.3
   U. Locate and interpret vehicle and major component identification
numbers. 3.A.4
   V. Diagnose fluid loss, level, and condition concerns; determine
necessary action. 3.A.5
   W. Drain and fill manual transmission/transaxle and final drive unit.
3.A.6

II. Fundamentals of Clutch Operation, Removal, Inspection and Repair
   A. Inspect clutch pedal linkage, cables, automatic adjuster mechanisms,
brackets, bushings, pivots, and springs; perform necessary action. 3.B.2
   B. Inspect hydraulic clutch slave and master cylinders, lines, and
hoses; determine necessary action. 3.B.3
   C. Inspect and replace clutch pressure plate assembly, clutch disc,
release (throw-out) bearing and linkage, and pilot bearings/bushing (as
applicable). 3.B.4
   D. Bleed clutch hydraulic system. 3.B.5
   E. Inspect flywheel and ring gear for wear and cracks; determine
necessary action. 3.B.6
   F. Inspect engine block, core plugs, rear main engine oil seal, clutch
(bell) housing, transmission/transaxle case mating surfaces, and alignment
dowels; determine necessary action. 3.B.7
   G. Measure flywheel runout and crankshaft end play; determine necessary
action. 3.B.8
   H. Diagnose clutch noise, binding, slippage, pulsation, and chatter;
determine necessary action. 3.B.1

III. Powerflow, Inspection, and Repair of Manual Transmissions and
Transaxles Using Service Specifications
   A. Remove and reinstall transmission/transaxle. 3.C.1
   B. Disassemble, clean, and reassemble transmission/transaxle
components. 3.C.2
   C. Inspect transmission/transaxle case, extension housing, case mating
surfaces, bores, bushings, and vents; perform necessary action. 3.C.3
   D. Diagnose noise concerns using transmission/transaxle powerflow
principles. 3.C.4
   E. Diagnose hard shifting and jumping out of gear concerns; determine
necessary action. 3.C.5 
   F. Inspect, adjust, and reinstall shift linkages, brackets, bushings,
cables, pivots, and levers. 3.C.6
   G. Inspect, replace, and align powertrain mounts. 3.C.7
   H. Inspect and replace gaskets, seals, and sealants; inspect sealing
surfaces. 3.C.8
   I. Remove and replace transaxle final drive. 3.C.9
   J. Inspect, adjust, and reinstall shift cover, forks, levers, grommets,
shafts, sleeves, detent mechanism, interlocks, and springs. 3.C.10
   K. Measure end play or preload (shim or spacer selection procedure) on
transmission/transaxle shafts; perform necessary action. 3.C.11
   L. Inspect and reinstall synchronizer hub, sleeve, keys (inserts),
springs, and blocking rings. 3.C.12
   M. Diagnose transaxle final drive assembly noise and vibration
concerns; determine necessary action. 3.C.13
   N. Remove, inspect, measure, adjust, and reinstall transaxle final
drive pinion gears (spiders), shaft, side gears, side bearings, thrust
washers, and case assembly. 3.C.14
   O. Inspect lubrication devices (oil pump or slingers); perform
necessary action. 3.C.15
   P. Inspect, test, and replace transmission/transaxle sensors and
switches. 3.C.16
   Q. Describe the operational characteristics of an electronically
controlled manual transmission/transaxle. 3.C.17

IV. Differential Inspection and Repair According to Service
Specifications
   A. Diagnose noise and vibration concerns; determine necessary action.
3.E.1.1
   B. Diagnose fluid leakage concerns; determine necessary action.
3.E.1.2
   C. Inspect and replace companion flange and pinion seal; measure
companion flange runout. 3.E.1.3
   D. Inspect ring gear and measure runout; determine necessary action.
3.E.1.4
   E. Remove, inspect, and reinstall drive pinion and ring grear, spacers,
sleeves, and bearings. 3.E.1.5
   F. Measure and adjust drive pinion depth. 3.E.1.6
   G. Measure and adjust drive pinion bearing preload. 3.E.1.7
   H. Measure and adjust side bearing preload and ring and pinion gear
total backlash and backlash variation on a differential carrier assembly
(threaded cup or shim types). 3.E.1.8
   I. Check ring and pinion tooth contact patterns; perform necessary
action. 3.E.1.9
   J. Disassemble, inspect, measure, and adjust or replace differential
pinion gears (spiders), shaft, side gears, side bearings. thrust washers,
and case. 3.E.1.10
   K. Reassemble and reinstall differential case assembly; measure runout;
determine necessary action. 3.E.1.11
   L. Diagnose noise, slippage, and chatter concerns; determine necessary
action. 3.E.2.1
   M. Clean and inspect differential housing; refill with correct
lubricant and/or additive. 3.E.2.2
   N. Inspect and reinstall limited slip differential components. 3.E.2.3
   O. Measure rotating torque; determine necessary action. 3.E.2.4

V. Diagnosis, Inspection and Replacement of Drive Axle Shafts and
Supporting Components
   A. Diagnose drive axle shafts, bearings, and seals for noise,
vibration, and fluid leakage concerns; determine necessary action.
3.E.3.1
   B. Diagnose constant-velocity (CV) joint noise and vibration concerns;
determine necessary action. 3.D.1
   C. Diagnose universal joint noise and vibration concerns; perform
necessary action. 3.D.2
   D. Remove and replace front wheel drive (FWD) front wheel bearing.
3.D.3
   E. Inspect, service, and replace shafts, yokes, boots, and CV joints.
3.D.4
   F. Inspect, service, and replace shaft center support bearings. 3.D.5
   G. Check shaft balance and phasing; measure shaft runout; measure and
adjust driveline angles. 3.D.6
   H. Inspect and replace drive axle shaft wheel studs. 3.E.3.2
   I. Remove and replace drive axle shafts. 3.E.3.3
   J. Inspect and replace drive axle shaft seals, bearings, and retainers.
3.E.3.4
   K. Measure drive axle flange runout and shaft end play; determine
necessary action. 3.E.3.5

VI. Diagnosis, Inspection, Adjustment and Repair of Four- and All-Wheel
Drive Components
   A. Diagnose noise, vibration, and unusual steering concerns; determine
necessary action. 3.F.1
   B. Inspect, adjust, and repair shifting controls (mechanical,
electrical, and vacuum), bushings, mounts, levers, and brackets. 3.F.2
   C. Remove and reinstall transfer case. 3.F.3
   D. Disassemble, service, and reassemble transfer case and components.
3.F.4
   E. Inspect front-wheel bearings and locking hubs; perform necessary
action. 3.F.5
   F. Check drive assembly seals and vents; check lube level. 3.F.6
   G. Diagnose, test, adjust, and replace electrical/electronic components
of four-wheel drive systems. 3.F.7

Content Outline and Competencies:

I. Terms
   A. Define displacement.
   B. Define torque.
   C. Define horsepower.
   D. Define compression ratio.
   E. Describe cylinder compression.
   F. Describe volumetric efficiency.
   G. List and describe the types of friction.

II. Why a performance engine?
   A. Compare and contrast the needs for increased performance.
   B. Compare and contrast the needs for increased torque.
   C. Compare and contrast the needs for increased horsepower.
   D. Describe the relationships between horsepower, torque, and
displacement.
 
III. Planning an Engine
   A. Identify the desired results.
   B. List and describe Federal/State Regulations, Restrictions, and
Controls.
   C. List and describe the functions of the following "bolt-on"
modifications:
      1. Carburetor/Fuel Injection
      2. Exhaust
      3. Computer PROM
      4. Rocker Arms
      5. Harmonic Balancer/Pulleys
      6. Distributor
      7. Spark Plugs
      8. Plug Wires
   D. Compare and contrast turbocharger and supercharger installations.
   E. List and describe the functions of the following bottom end
modifications.
      1. Crankshaft
      2. Connecting Rods
      3. Pistons
      4. Oil Pump
      5. Sump
      6. Dry Sump Oiling
      7. Clearancing
      8. Friction Modifications
   F. List and describe the functions of the following top end
modifications.
      1. Camshaft
      2. Lifters
      3. Push Rods
      4. Rocker Arms
      5. Valves
      6. Valve Seats
      7. Valve Springs
      8. Heads
      9. Intake Manifold

IV. Designing An Engine
   A. List sources for parts.
   B. Describe component compatibility.
   C. Identify the costs of modifications.
   D. Describe the durability of modifications.
   E. Describe current applications for different engine types.

V. Building a Performance Engine
   A. Describe basic shop safety and tools.
   B. Describe cleaning techniques.
   C. Describe balancing.
   D. Perform measuring of engine parts.
   E. List and describe machining methods.
   F. Describe assembly techniques.

VI. Break-in and running a Performance Engine
   A. List strategies for engine break-in.
   B. Describe techniques for engine break-in.
   C. List the requirements for engine running.
   D. List the limitations of engine running.

Content Outline and Competencies:

I. Fuel System Concerns
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Check for module communication (including CAN/BUS systems) errors
using a scan tool. 8.B.4
   G. Inspect and test computerized engine control system sensors,
powertrain/engine control module (PCM/ECM), actuators, and circuits using
a graphing multimeter (GMM)/digital storage oscilloscope (DSO); perform
necessary action. 8.B.5
   H. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   I. Describe the importance of running all OBDII monitors for repair
verification. 8.B.9
   J. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   K. Diagnose emissions and driveability concerns caused by the
evaporative emissions control system; determine necessary action. 8.E.10
   L. Inspect and test components and hoses of the evaporative emissions
control system; perform necessary action. 8.E.11
   M. Interpret diagnostic trouble codes (DTCs) and scan tool data related
to the emissions control systems; perform necessary action. 8.E.12
   N. Identify hybrid vehicle internal combustion engine service
precautions. 8.F.7

II. Ignition System Concerns
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Check for module communication (including CAN/BUS systems) errors
using a scan tool. 8.B.4
   G. Inspect and test computerized engine control system sensors,
powertrain/engine control module (PCM/ECM), actuators, and circuits using
a graphing multimeter (GMM)/digital storage oscilloscope (DSO); perform
necessary action. 8.B.5
   H. Perform active tests of actuators using a scan tool; determine
necessary action. 8.B.8
   I. Describe the importance of running all OBDII monitors for repair
verification. 8.B.9
   J. Diagnose hot or cold no-starting, poor driveability, incorrect idle
speed, poor idle, flooding, hesitation, surging, engine misfire, power
loss, stalling, poor mileage, dieseling, and emissions problems; determine
necessary action. 8.D.1
   K. Diagnose emissions and driveability concerns caused by the
evaporative emissions control system; determine necessary action. 8.E.10
   L. Inspect and test components and hoses of the evaporative emissions
control system; perform necessary action. 8.E.11
   M. Interpret diagnostic trouble codes (DTCs) and scan tool data related
to the emissions control systems; perform necessary action. 8.E.12
   N. Identify hybrid vehicle internal combustion engine service
precautions. 8.F.7

III. Induction and Exhaust System Concerns
   A. Diagnose engine mechanical, electrical, electronic, fuel, and
ignition concerns; determine necessary action. 8.A.12
   B. Prepare 4 or 5 gas analyzer; inspect and prepare vehicle for test,
and obtain exhaust readings; interpret readings, and determine necessary
action. 8.A.13
   C. Retrieve and record diagnostic trouble codes, OBD monitor status,
and freeze frame data; clear codes when applicable. 8.B.1
   D. Diagnose the causes of emissions or driveability concerns with
stored or active diagnostic trouble codes; obtain, graph, and interpret
scan tool data. 8.B.2
   E. Diagnose emissions or driveability concerns without stored
diagnostic trouble codes; determine necessary action. 8.B.3
   F. Check for module communication (including CAN/BUS systems) errors
using a scan tool. 8.B.4
   G. Inspect and test computerized engine control system sensors,
powertrain/engine control module (PCM/ECM), actuators, and circuits using
a graphing multimeter (GMM)/digital storage oscilloscope (DSO); perform
necessary action. 8.B.5
   H. Diagnose driveability and emissions problems resulting from
malfunctions of interrelated systems (cruise control, security alarms,
suspension controls, traction controls, A/C, automatic transmissions,
non-OEM-installed accessories, or similar systems); determine necessary
action. 8.B.7
   I. Perform active tests of actuators using a scan tool; determine
necessary action 8.B.8
   J. Describe the importance of running all OBDII monitors for repair
verification. 8.B.9
   K. Diagnose hot or cold no-starting, hard starting, poor driveability,
incorrect idle speed, poor idle, flooding, hesitation, surging, engine
misfire, power loss, stalling, poor mileage, dieseling, and emissions
problems; determine necessary action. 8.D.1
   L. Diagnose emissions and driveability concerns caused by the secondary
air injection and catalytic converter systems; determine necessary action.
8.E.6
   M. Inspect and test mechanical components of secondary air injection
systems; perform necessary action. 8.E.7
   N. Inspect and test electrical/electronically-operated components and
circuits of air injection systems; perform necessary action. 8.E.8
   O. Inspect and test catalytic converter efficiency. 8.E.9
   P. Diagnose emissions and driveability concerns caused by the
evaporative emissions control system; determine necessary action. 8.E.10
   Q. Inspect and test components and hoses of the evaporative emissions
control system; perform necessary action. 8.E.11
   R. Interpret diagnostic trouble codes (DTCs) and scan tool data related
to the emissions control systems; perform necessary action. 8.E.12
   S. Identify hybrid vehicle internal combustion engine service
precautions. 8.F.7 
 

Content Outline and Competencies:

I. Heating and Air Conditioning System Concerns
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 7.A.1
   B. Identify and interpret heating and air conditioning concern;
determine necessary action. 7.A.2
   C. Research applicable vehicle and service information, such as heating
and air conditioning system operation, vehicle service history, service
precautions, and technical service bulletins. 7.A.3
   D. Locate and interpret vehicle and major component identification
numbers. 7.A.4

II. Appropriate Guidelines and Service of Refrigerant, Recycling and
Handling Systems
   A. Perform correct use and maintenance of refrigerant handling
equipment according to equipment manufacturer's standards. 7.E.1
   B. Identify and recover A/C system refrigerant. 7.E.2
   C. Recycle, label, and store refrigerant. 7.E.3
   E. Evacuate and charge A/C system; add refrigerant oil as required.
7.E.4
   
III. Diagnostics of A/C Systems
   A. Performance test A/C system; identify A/C system malfunctions.
7.A.5
   B. Identify abnormal operating noises in the A/C system; determine
necessary action. 7.A.6
   C. Identify refrigerant type; select and connect proper gauge set;
record temperature and pressure readings. 7.A.7
   D. Leak test A/C system; determine necessary action. 7.A.8
   E. Inspect the condition of refrigerant oil removed from the system;
determine necessary action. 7.A.9
   F. Determine recommended oil and oil capacity for system application.
7.A.10
   G. Using scan tool, observe and record related HVAC data and trouble
codes. 7.A.11

IV. Diagnostics and Service of Refrigeration Systems Components
   A. Diagnose A/C system conditions that cause the protection devices
(pressure, thermal, and PCM) to interrupt system operation; determine
necessary action. 7.B.1
   B. Inspect and replace A/C compressor drive belts, pulleys, and
tensioners; determine necessary action. 7.B.2
   C. Inspect, test, and replace A/C compressor clutch components and/or
assembly; check compressor clutch air gap and adjust as needed. 7.B.3
   D. Remove, inspect, and reinstall A/C compressor and mountings;
determine required oil quality. 7.B.4
   E. Identify hybrid vehicle A/C system electrical circuits, service and
safety precautions. 7.B.5
   F. Determine the need for an additional A/C system filter; perform
necessary action. 7.B.6
   G. Remove and inspect A/C system mufflers, hoses, lines, fittings,
O-rings, seals, and service valves; perform necessary action. 7.B.7
   H. Inspect A/C condenser for airflow restrictions; perform necessary
action. 7.B.8
   I. Remove, inspect, and install receiver/drier or accumulator/drier;
determine required oil quantity. 7.B.9
   J. Remove, inspect, and install expansion valve or orifice (expansion)
tube. 7.B.10
   K. Inspect evaporator housing water drain; perform necessary action.
7.B.11
   L. Remove, inspect, and reinstall evaporator; determine required oil
quantity. 7.B.12
   M. Remove, inspect, and reinstall condenser; determine required oil
quantity. 7.B.13

V. Diagnostics and Repair of Heating, Ventilation, and Engine Cooling
Systems
   A. Diagnose temperature control problems in the heater/ventilation
system; determine necessary action. 7.C.1
   B. Perform cooling system pressure tests; check coolant condition,
inspect and test radiator, cap (pressure/vacuum), coolant recovery tank,
and hoses; perform necessary action. 7.C.2
   C. Inspect engine cooling and heater system hoses and belts; perform
necessary action. 7.C.3
   D. Inspect, test, and replace thermostat and gasket/seal. 7.C.4
   E. Determine coolant condition and coolant type for vehicle
application; drain and recover coolant. 7.C.5
   F. Flush system; refill system with recommended coolant; bleed system.
7.C.6
   G. Inspect and test cooling fan, fan clutch, fan shroud, and air dams;
perform necessary action. 7.C.7
   H. Inspect and test electric cooling fan, fan control system and
circuits; determine necessary action. 7.C.8
   I. Inspect and test heater control valve(s); perform necessary action.
7.C.9
   J. Remove and reinstall heater core. 7.C.10

VI. Diagnostics and Repair of Operating Systems and Related Controls
   A. Diagnose malfunctions in the electrical controls of heating,
ventilation, and A/C (HVAC) systems; determine necessary action. 7.D.1
   B. Inspect and test A/C-heater blower, motors, resistors, switches,
relays, wiring, and protection devices; perform necessary action. 7.D.2
   C. Test and diagnose A/C compressor clutch control systems; determine
necessary action. 7.D.3
   D. Diagnose malfunctions in the vacuum, mechanical, and electrical
components and controls of the heating, ventilation, and A/C (HVAC)
system; determine necessary action. 7.D.4
   E. Inspect and test A/C-heater control panel assembly; determine
necessary action. 7.D.5
   F. Inspect and test A/C-heater control cables, motors, and linkages;
perform necessary action. 7.D.6
   G. Inspect A/C-heater ducts, doors, hoses, cabin filters and outlets;
perform necessary action. 7.D.7
   H. Identify the source of A/C system odors. 7.D.8
   I. Check operation of automatic or semi-automatic heating, ventilation,
and air-conditioning (HVAC) control systems; determine necessary action.
7.D.9
   J. Determine recommended oil and oil capacity for system application.
7.A.10
   K. Using scan tool, observe and record related HVAC data and trouble
codes. 7.A.11

Content Outline and Competencies:

I. Environmental Effects of Carbon-Based Fuels
   A. Explain chemical fundamentals of carbon-based society.
   B. Describe emission standards for the United States and Europe.
   C. Describe health effects of pollution.
   D. Discuss global warming.

II. Hybrid Vehicles
   A. Discuss classifications for hybrid vehicles.
   B. Explain levels of hybridization.

III. Hybrid Vehicles Internal Combustion Engine Systems
   A. Discuss hybrid engine design features.
   B. Discuss hybrid engine ignition system.
   C. Discuss hybrid engine lubrication systems.

IV. Gasoline, Alternative Fuels, Diesel and Biodiesel Fuels
   A. Discuss the gasoline engine.
   B. Discuss alternative fuels.
   C. Discuss diesel and biodiesel fuels.

V. Batteries in Hybrid Vehicles
   A. Discuss batteries in the hybrid vehicle.
   B. Discuss high voltage (HV) battery construction.
   C. Explain HV battery cooling.
   D. Describe HV battery service.

VI. Electric Motors, Generators and Controllers
   A. Discuss the fundamentals of magnetism.
   B. Describe electromagnetism.
   C. Describe electromagnetism induction.

VII. Regenerative Braking System
   A. Explain principles of regenerative braking.
   B. Discuss types of regenerative braking.
   C. Explain how the regenerative braking system works.

VIII. Transmissions and Transaxles in Hybrid Vehicles
   A. Discuss manual vs. automatic transmissions.
   B. Describe servicing transaxles.

IX. HVAC
   A. Explain coolant heat storage systems.
   B. Explain cabin heating systems.
   C. Explain hybrid air conditioning systems.

X. Hybrid Safety, Service and First Responder Procedures
   A. Describe hybrid safety and service.
   B. Explore first responder procedures.

XI. Operation, Maintenance and Service
   A. Maintain Honda hybrid vehicles.
   B. Maintain Toyota and Lexus hybrid vehicles.
   C. Maintain Ford and Mercury hybrid vehicles.
   D. Maintain General Motors hybrid vehicles.

XII. Fuel Cell and Other Advanced Technologies
   A. Discuss fuel cell hybrid vehicles.
   B. Discuss plug-in hybrid electric vehicles.
   C. Discuss the future of electric vehicles.
   D. Discuss hydrogen power.

Content Outline and Competencies:

I. General Transmission and Transaxle Diagnosis
   A. Complete work order to include customer information, vehicle
identifying information, customer concern, related service history, cause,
and correction. 2.A.1
   B. Identify and interpret transmission/transaxle concern; differentiate
between engine performance and transmission/transaxle concerns; determine
necessary action. 2.A.2
   C. Research applicable vehicle and service information, such as
transmission/transaxle system operation, fluid type, vehicle service
history, service precautions, and technical service bulletins. 2.A.3.
   D. Locate and interpret vehicle and major component identification
numbers. 2.A.4
   E. Diagnose transmission/transaxle gear reduction/multiplication
concerns using driving, driven, and held member (power flow) principles.
2.A.10
   F. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   G. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   H. Assemble transmission/transaxle. 2.C.5
   I. Inspect, leak test, and flush or replace transmission/transaxle oil
cooler, lines, and fittings. 2.C.6
   J. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   K. Install and seat torque converter to engage drive/splines. 2.C.8
   L. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   M. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   N. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   O. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   P. Inspect bushings; determine necessary action. 2.C.13
   Q. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   R. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   S. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   T. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   U. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   V. Measure clutch pack clearance; determine necessary action. 2.C.19
   W. Air test operation of clutch and servo assemblies. 2.C.20
   X. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   Y. Inspect bands and drums; determine necessary action. 2.C.22
   Z. Describe the operational characteristics of a continuously variable
transmission (CVT). 2.C.23
   AA. Describe the operational characteristics of a hybrid vehicle drive
train. 2.C.24

II. Automatic Transmission/Transaxle Maintenance
   A. Diagnose fluid loss and condition concerns; check fluid level in
transmissions with and without dip-stick; determine necessary action.
2.A.5
   B. Inspect, adjust and replace manual valve shift linkage, transmission
range sensor/switch, and park/neutral position switch. 2.B.1
   C. Inspect and replace external seals, gaskets, and bushings. 2.B.2
   D. Inspect, test, adjust, repair, or replace electrical/electronic
components and circuits, including computers, solenoids, sensors, relays,
terminals, connectors, switches, and harnesses. 2.B.3
   E. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   F. Inspect, replace, and align powertrain mounts. 2.B.5
   G. Service transmission; perform visual inspection; replace fluids and
filters. 2.B.6 

III. Automatic Transmission/Transaxle Service
   A. Diagnose fluid loss and condition concerns; check fluid level in
transmissions with and without dip-stick; determine necessary action.
2.A.5
   B. Inspect, adjust and replace manual valve shift linkage, transmission
range sensor/switch, and park/neutral position switch. 2.B.1
   C. Inspect and replace external seals, gaskets, and bushings. 2.B.2
   D. Inspect, test, adjust, repair, or replace electrical/electronic
components and circuits, including computers, solenoids, sensors, relays,
terminals, connectors, switches, and harnesses. 2.B.3
   E. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   F. Inspect, replace, and align powertrain mounts. 2.B.5
   G. Service transmission; perform visual inspection; replace fluids and
filters. 2.B.6
   H. Inspect, leak test, and flush or replace transmission/transaxle oil
cooler, lines, and fittings. 2.C.6

IV. Automatic Transmission/Transaxles Diagnosis
   A. Perform pressure tests (including transmission//transaxles equipped
with electronic pressure control); determine necessary action. 2.A.6
   B. Perform stall test; determine necessary action. 2.A.7
   C. Perform lock-up converter system tests; determine necessary action.
2.A.8
   D. Diagnose noise and vibration concerns; determine necessary action.
2.A.9
   E. Diagnose transmission/transaxle gear reduction/multiplication
concerns using driving, driven, and held member (power flow) principles.
2.A.10
   F. Diagnose pressure concerns in a transmission using hydraulic
principles (Pascal’s Law). 2.A.11
   G. Diagnose electronic transmission/transaxle control systems using
appropriate test equipment and service information. 2.A.12
   H. Inspect, adjust and replace manual valve shift linkage, transmission
range sensor/switch, and park/neutral position switch. 2.B.1
   I. Inspect and replace external seals, gaskets, and bushings. 2.B.2
   J. Inspect, test, adjust, repair, or replace electrical/electronic
components and circuits, including computers, solenoids, sensors, relays,
terminals, connectors, switches, and harnesses. 2.B.3

V. Automatic Transmission/Transaxles Inspection
   A. Perform pressure tests (including transmission//transaxles equipped
with electronic pressure control); determine necessary action. 2.A.6
   B. Perform stall test; determine necessary action. 2.A.7
   C. Perform lock-up converter system tests; determine necessary action.
2.A.8
   D. Diagnose noise and vibration concerns; determine necessary action.
2.A.9
   E. Diagnose transmission/transaxle gear reduction/multiplication
concerns using driving, driven, and held member (power flow) principles.
2.A.10
   F. Diagnose pressure concerns in a transmission using hydraulic
principles (Pascal’s Law). 2.A.11
   G. Diagnose electronic transmission/transaxle control systems using
appropriate test equipment and service information. 2.A.12
   H. Inspect, adjust and replace manual valve shift linkage, transmission
range sensor/switch, and park/neutral position switch. 2.B.1
   I. Inspect and replace external seals, gaskets, and bushings. 2.B.2
   J. Inspect, test, adjust, repair, or replace electrical/electronic
components and circuits, including computers, solenoids, sensors, relays,
terminals, connectors, switches, and harnesses. 2.B.3

VI. Automatic Transmission Removal and Reinstallation
   A. Remove and reinstall transmission/transaxle and torque converter;
inspect engine core plugs, rear crankshaft seal, dowel pins, dowel pin
holes, and mating surfaces. 2.C.1
   B. Inspect, replace, and align powertrain mounts. 2.B.5

VII. Automatic Transaxles Removal and Reinstallation
   A. Remove and reinstall transmission/transaxle and torque converter;
inspect engine core plugs, rear crankshaft seal, dowel pins, dowel pin
holes, and mating surfaces. 2.C.1
   B. Inspect, replace, and align powertrain mounts. 2.B.5

VIII. Automatic Transmission and Components Disassembly
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, checkvalves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

IX. Automatic Transaxles and Components Disassembly
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, checkvalves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20 
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

X. Automatic Transmission Components Inspection
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, checkvalves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20 20 
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

XI. Automatic Transaxles and Components Inspection
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20 
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

XII. Automatic Transmission and Components Repair
   A. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   B. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   C. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   D. Assemble transmission/transaxle. 2.C.5
   E. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   F. Install and seat torque converter to engage drive/splines. 2.C.8
   G. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   H. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   I. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   J. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   K. Inspect bushings; determine necessary action. 2.C.13
   L. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   M. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   N. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   O. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   P. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   Q. Measure clutch pack clearance; determine necessary action. 2.C.19
   R. Air test operation of clutch and servo assemblies. 2.C.20 
   S. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   T. Inspect bands and drums; determine necessary action. 2.C.22

XIII. Automatic Transaxles and Components Repair
   A. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   B. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   C. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   D. Assemble transmission/transaxle. 2.C.5
   E. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   F. Install and seat torque converter to engage drive/splines. 2.C.8
   G. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   H. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   I. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   J. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   K. Inspect bushings; determine necessary action. 2.C.13
   L. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   M. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   N. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   O. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   P. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   Q. Measure clutch pack clearance; determine necessary action. 2.C.19
   R. Air test operation of clutch and servo assemblies. 2.C.20 
   S. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   T. Inspect bands and drums; determine necessary action. 2.C.22

XIV. Automatic Transmission and Components Reassembly
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

XV. Automatic transaxles and components reassembly
   A. Diagnose electronic transmission control systems using a scan tool;
determine necessary action. 2.B.4
   B. Disassemble, clean, and inspect transmission/transaxle. 2.C.2
   C. Inspect, measure, clean, and replace valve body (includes surfaces,
bores, springs, valves, sleeves, retainers, brackets, check valves/balls,
screens, spacers, and gaskets). 2.C.3
   D. Inspect servo and accumulator bores, pistons, seals, pins, springs,
and retainers; determine necessary action. 2.C.4
   E. Assemble transmission/transaxle. 2.C.5
   F. Inspect converter flex (drive) plate, converter attaching bolts,
converter pilot, converter pump drive surfaces, converter end play, and
crankshaft pilot bore. 2.C.7
   G. Install and seat torque converter to engage drive/splines. 2.C.8
   H. Inspect, measure, and reseal oil pump assembly and components.
2.C.9
   I. Measure transmission/transaxle end play or preload; determine
necessary action. 2.C.10
   J. Inspect, measure, and replace thrust washers and bearings. 2.C.11
   K. Inspect oil delivery circuits, including seal rings, ring grooves,
and sealing surface areas, feed pipes, orifices, and check valves/balls.
2.C.12
   L. Inspect bushings; determine necessary action. 2.C.13
   M. Inspect and measure planetary gear assembly components; determine
necessary action. 2.C.14
   N. Inspect case bores, passages, bushings, vents, and mating surfaces;
determine necessary action. 2.C.15
   O. Inspect transaxle drive, link chains, sprockets, gears, bearings,
and bushings; perform necessary action. 2.C.16
   P. Inspect, measure, repair, adjust or replace transaxle final drive
components. 2.C.17
   Q. Inspect clutch drum, piston, check-balls springs, retainers, seals,
and friction and pressure plates; determine necessary action. 2.C.18
   R. Measure clutch pack clearance; determine necessary action. 2.C.19
   S. Air test operation of clutch and servo assemblies. 2.C.20 
   T. Inspect roller and sprag clutch, races, rollers, sprags, springs,
cages, and retainers; determine necessary action. 2.C.21
   U. Inspect bands and drums; determine necessary action. 2.C.22

Content Outline and Competencies:

I. Introduction to Internship
   A. Interpret program requirements.
   B. Complete the required forms from the handbook.
   C. Discuss the procedures set forth by the Career Program Facilitator.

II. The Job Search Process
   A. Find three sources of job information.
   B. Identify three job postings in your career program field.

III. Obtaining Employment
   A. Write a letter of inquiry.
   B. Write a resume.
   C. Complete a job application.
   D. Describe a job interview.

IV. Employer/Employee Relationships
   A. Define labor relations.
   B. Explain human relations.
   C. Write examples of conflict and resolution.

V. Employee Growth and Development
   A. Define employment advancement.
   B. Examine personal assessment of your job performance.
   C. Depict management opportunities in your career area.

VI. Leadership in the Work Place
   A. Describe qualities of leadership.
   B. Define fellowship.

VII. Dealing with Termination
   A. Define termination with cause.
   B. Define termination without cause.
   C. Describe how to deal with employment termination.

 VIII. The Structure of Business and Industry
   A. Explain organizational theory.
   B. Describe work flow patterns.

IX. Conclusion 
   A. Summarize your employer evaluation.
   B. Write a self evaluation.